Product Description
Application range of medium wire:
This equipment is used for the electrical discharge machining of various complex molds and parts, and is used for various hard joints
Processing of gold, stainless steel, die steel, alloy steel, carbon steel, copper alloy, aluminum alloy, etc
The machine shall have high geometric accuracy and position accuracy, and sufficient static, dynamic and thermal stiffness and
Precision, the equipment has multiple cutting, taper cutting, variable taper and special-shaped meshing cutting functions
1. Kingred Znc Die Sinking EDM Machine KDV850Standard configuration:
Standard configuration:
"C" structure, "T" shape machine bed, brass wire EDM type design
LCD monitor, German industrial computer
High precision Taiwan HIWIN linear guideway
X and Y axes Japanease YASKAWA servo motor control
±15° big angle cutting system
Double nuts ball screw(P3 grade)
Controller with Software AutoCUT with AutoCAD or NCCAD in WindowsXP
Automatic lubricating system
Standard Z axis motorized drive up and down
Direct drive of fast feed rate,
Automatic wire tension control system
High rigidity clamping system
| Name |
Unit |
KDV850 |
| X×Y×Z travel |
mm |
630*850*280 |
| U×V travel |
mm |
30*30 |
| Table size |
mm |
850*1150 |
| |
| Machining accuracy |
mm |
≤0.015mm
|
| Max cut taper |
°/mm |
±6°/80mm
|
| Max cut speed |
mm2/min |
≥160 mm²/min |
| Best surface finish |
μm |
Ra≤1.0μm
|
| Max machining current |
A |
8A |
| Max load |
kg |
800 |
| Max cut thickness |
mm |
280 |
| Min drive |
mm |
0.001 |
| |
| Diameter of wire |
mm |
∮0.12~∮0.25 |
| Travel of wire drum |
mm |
1-11.4m/s variable frequency adjustable |
| Tighten method |
|
Spring tension automatic thread tensioning |
| Max install length |
mm |
250m~300m |
Control
type |
|
Touch screen, no physical buttons |
| Basic data |
| Power |
Kw |
1.5kw |
| Input voltage |
V/Hz |
380/50 |
| Weight |
Kg |
2700 |
| Outer dimension |
meter |
2.4*2.0*2.2 |
| Packing dimension |
meter |
0.7*0.6*1.9 |
| Cooling system |
| Capacity of tank |
L |
60 |
| Filtering type |
|
0.005mm big paper filter with two pumps |
| Outer dimension |
m |
0.7*0.7*0.8 |
| Packing dimension |
m |
0.9*0.9*0.9 |
| GW/NW |
|
80/60 |
2. Structure features of KDV850GL
Machine bed
1)The machine tool adopts an integrated design and a fully enclosed structure to greatly reduce noiseSound, does not send out heat; It is not easy to damage. As 6000mm ²/ H, the overall power consumption is lower than 1kwh;
2) The structure of C-type column cross slide table is designed, and the machine tool has good rigidity and stable accuracy,Large bearing capacity; The convenient ram type electric lifting and adjusting structure facilitates the cutting of workpieces with different tapers;
3)The worktable is equipped with T-shaped slots for easy installation and adjustment of workpieces, and is equipped with hinge typeThe enclosed liquid tank and stainless steel protective curtain effectively prevent the splash of saponified liquid, which is environmentally friendly, beautiful and durable; The machine body adopts environment-friendly closed structure;
4)The spring tension control device improves the stability of molybdenum wire operation and keeps the tension constant for a long time;
5) All machine tool castings HT250 are cast by resin sand process, which is naturally aged for a long time and tempered twice, improving the rigidity and accuracy retention of castings; Reduced deformation.
Table motion system
1)Taiwan brand linear guide rail is adopted, with high transmission accuracy. Lead screw and motorElastic coupling is used for direct connection, without gearbox, and the transmission accuracy is higher;
2) XY axis adopts servo drive, with large torque and electronic handwheel for fast movementFast moving speed, greatly saving processing skip, automatic edge finding and automatic centering stationRequired time; UV axis adopts hybrid direct drive, low power consumption and energy savingDepend on;
3)Precision: with pitch compensation and reverse clearance compensation; 1mmEnsure the durability of machine tool accuracy; Use the detected value to make discharge gap compensation to ensure that there is no strip on the cutting surfaceStriae;
4)The lead screw and guide rail of each shaft are laid with oil pipeline for lubrication, which is clean and environmentally friendly;
Centralized automatic oil supply and lubrication system
1)The lead screw and guide rail of each shaft are laid with oil pipeline for lubrication, which is clean and environmentally friendly;
2)Water tank multistage filtration, Italian high-pressure pump, paper core filtration, filtration precision0.01mm.
Host configuration
1) Industrial personal computer; Dual core 1.8G processor; 40G hard disk; 4G memory; fifteenInch LCD; Keyboard and mouse kit.
2) Working under Windows 7 platform, one time programming, multiple cutting; Taper machine tool is controlled by four axes and linked by four axes to realize taper and up and down special-shaped machining; It has the function of automatic programming software interfaceconversion.WithNetwork card, with network transmission function;
3)The operation interface of KDCUT wire cutting control system is humanized, and the interface is divided intoIt is divided into: program, execution, parameter, system, monitoring, help, Help Divide Pages. It has system time display and machine tool status indication.
Controller structure and layout
KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer,module designed of imported AC servo driver,power supply and pulse supply circuit,increase the reliability and achieved to advanced standard.
1.User friendly control,easy for operation.
2.Chinese and English menu selection.
3.Large memory and wide range of machining parameters storage.
4.Equipped with high-performance CPU.
5.Exchange data interface by hard-disk,floppy disk,RS232,USB and LAN.
6.Edit,copy,search and exchange mode for program management.
7.Five axis control,four axis simutaneous control.
8.Hetero type of upper and lower surface,changing taper angle and clear-cut corner.
9.One cut or multi cut machiing.
10.Programmable wire feed and wire tension.
11.Equipped with heat exchanger to keep constant operation temperature. |
Suzhou Kingred Electrical And Mechanical Technology Co., Ltd.
Suzhou Kingred Electrical and Mechanical Technology Co., Ltd. is located in Chinese EDM(electrical discharging machining) base-Suzhou city, Jiangsu province, 20 minutes by bullet train from Shanghai. Kingred have been specialized in developing, producing and selling wire cut EDM, sinker EDM and small hole EDM since 2005.
With full set advanced metal machining and inspect equipment, experienced experts and skilled engineers with excelsior spirit of innovation, we have been able to provide high quality machines and service for years. To catch up the steps of market, we have been forcing on new technology and trend of EDM industry, and kept developing new product to lead the requirement of market.
In 2014, Kingred moved its production base in Huai'an city, Jiangsu province, and set up a larger factory-Huai'an Kingred CNC Technology Co.,Ltd.The headquarter of sales department is still located in Suzhou city, Jiangsu province. New factory covers area of 40,000Sqm. We enhanced and improved our production capacity and quality control in new factory. We set up a constant temperature workshop for accuracy assembly and debugging to make sure best mechanical accuracy. High grade components from worldwide famous manufacturer ensure reliability of our machines.
Guided by philosophy pf "embracing future, being pioneering and keeping innovative", Kingred had developed high precision CNC wire cut EDM with top performance in Chinese market. The Kd series CNC wire cut EDM is well-known with "big taper, strong structure, top cutting accuracy and surface finish. Especially, the all new ZL series is equipped with linear motor and linear scale to realized closed-loop control, it makes Kingred as the only factory in Chinese market produce such kind machine. Thanks to advanced design and machining performance, Kingred's machines had been exported to more than 20 countries.
Kingred, with advanced technology, reliable quality control, swift and satisfied service, keeps providing best solution for customers all over the world. Warmly welcome friends of various industries to our factory, to establish cooperation relationship with us to crate bright future together.
Workshop
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