CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)

Product Details
Customization: Available
Application: Metal
Process Usage: CNC Non-Conventional Machine Tools
Gold Member Since 2022

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  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
  • CNC Wire Cutting Machine, CNC Wire EDM Machine (KD500ZL)
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Basic Info.

Model NO.
KD500GL
Movement Method
Contour Control
Control Method
Semi-Closed Loop Control
Numerical Control
CNC/MNC
Processing Precision
±0.005mm
Performance Classification
High-End CNC Machine Tools
Certification
CE
Table Travel
400×500mm
Working Table Dimension
500×800mm
Max. Workpiece Thickness(Z Axis Stroke)
300mm
Max. Angle of Taper Cutting Capacity
±15°/100mm
Machining Accuracy of Octagon
±0.005
Best Surface Finish
≤1.0um
Transport Package
Plywood Case
Specification
CE
Trademark
KINGRED
Origin
Jiangsu, China
HS Code
8456301090
Production Capacity
500 Sets/Year

Product Description

Table travel: 400×500mm

Features of new high speed HF power system:
1. No resistances, low power consumption, save power 70%, saving using cost and environment-friendly.
2. No resistances, no much heat, low malfunction ratio of electric components inside of controller.
3. Max. cutting current up to 15A, Max. speed up to around 350mm2/min(note: without thinking about surface finish).Regular cutting current 6~8A, with cutting speed around 170mm2/min, it depends on requirement of surface finish.
4. With regular cutting speed, wear of molybdenum wire is about 0.01mm after 500,000mm2 cutting, i.e. after install new wire of Φ0.18mm, diameter will be Φ17mm after job of cutting 500,000mm2.
5. PC/104 special for industrial purpose.
6. Interior double-impulse and multiple-circuit design, electrolytic protection during cutting.
7.Better surface finish, with high speed sampling and high speed logical circuit, the power of discharging is precisely controlled to increase surface finish.
8. No limitation of cutting height,from 1mm to 1500mm, the working solution won't get too dirty when workpiece is too high, to cause no discharging when cut high workpiece.
9. Blue spark, interior high speed signal filtering function, isolate and adjust to avoid electric arcing during cutting.
10.  Protection of wire burning, high speed cutting protection.

Please check a demonstration video on youtube.
https://youtu.be/DW_Yec8bWug




Standard configuration: 
"C" structure, "T" shape machine bed, brass wire EDM type design
LCD monitor, German industrial computer
High precision Taiwan HIWIN linear guideway
X and Y axes Japanease YASKAWA servo motor control
±15° big angle cutting system
Double nuts ball screw(P2 grade)
Controller with Software AutoCUT with AutoCAD or NCCAD in WindowsXP
Automatic lubricating system
Standard Z axis motorized drive up and down
Direct drive of fast feed rate, 
Automatic wire tension control system
High rigidity clamping system

1. Parameters of CNC wire cut EDM KD500ZL-A
Item Unit KD500ZL-A
Working table travel mm 400×500
Working table dimension mm 500×800
Max. Workpiece thickness(Z axis stroke) mm 300
Max. Angle of taper cutting Degrees/height ±15°/100
Machining accuracy Octagon mm ±0.005
Taper mm ±0.015
Max. Machining speed mm2/min 180
Best surface finish Μm ≤1.0
Diameter range of molybdenum wire mm 0.12~0.20
Max. Machining current A 7
Rated power KW <2
Input voltage V/Hz 380/50 or 220/60 or...
Max load of working table Kg 600
Weight of machine Kg 3000
Dimension of machine mm 1810×1600×2000
Package dimension mm 2100×1800×2200

2. Structure features of KD500GL 
(1). High intensity HT250 resin sand casting; 
(2). Twice tempering treatment, to remove inner stress and keep long term accuracy; 
(3). High rigidity "C" structure, it doesn't have upper frame, so there is no problem of
Deformation of upper frame, stronger than conventional "F" structure; 
(4). "T" shape machine bed, "+" shape carriages design, X and Y axis moves always
In range of machine bed, no effect of gravity. 

3. Big angle cutting system

(1) Kingred adopts vertical structure for angle cutting system(invention patent), U&V axis
Is driven by high precision ball screw and linear guideway to realize big angle cutting ±15°; 
(2) Hand control box to control U and V axis to perform up and down motion; 
(3) Z axis can approach workpiece closely to do face machining to get better
Cutting performance; 
(4) Z axis is driven by low speed high torque motor, there is no need to remove wire
When adjust Z axis, it's convenient for cutting of different heights. 

4. High precision transmission system
High precision double nuts ball screw, P2 grade, Taiwan HIWIN linear guideway
 
Controller structure and layout

KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer, module designed of imported AC servo driver, power supply and pulse supply circuit, increase the reliability and achieved to advanced standard. 

1. User friendly control, easy for operation. 
2. Chinese and English menu selection. 
3. Large memory and wide range of machining parameters storage. 
4. Equipped with high-performance CPU. 
5. Exchange data interface by hard-disk, floppy disk, RS232, USB and LAN. 
6. Edit, copy, search and exchange mode for program management. 
7. Five axis control, four axis simutaneous control. 
8. Hetero type of upper and lower surface, changing taper angle and clear-cut corner. 
9. One cut or multi cut machiing. 
10. Programmable wire feed and wire tension. 
11. Equipped with heat exchanger to keep constant operation temperature. 



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