Wire Cut EDM with Japanese Yaskawa Servo Motor Control

• Customization: Available
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools
• Model NO.: KD500GL
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: ±0.005mm
• Performance Classification: High-End CNC Machine Tools
• Certification: CE
• Working Table Travel: 400×500mm
• Working Table Dimension: 500×800mm
• Max. Workpiece Thickness(Z Axis Stroke): 300mm
• Max. Angle of Taper Cutting: ±15°/100
• Transport Package: Plywood Case
• Specification: CE
• Trademark: KINGRED
• Origin: Jiangsu, China
• HS Code: 8456301090
• Production Capacity: 500 Sets/Year

Product Description

Table travel: 400×500mm

Standard configuration:
"C" structure, "T" shape machine bed, brass wire EDM type design
LCD monitor, German industrial computer
High precision Taiwan HIWIN linear guideway
X and Y axes Japanease YASKAWA servo motor control
±15° big angle cutting system
Double nuts ball screw(P2 grade)
Controller with Software AutoCUT with AutoCAD or NCCAD in WindowsXP 
Automatic lubricating system
Standard Z axis motorized drive up and down
Direct drive of fast feed rate, 
Automatic wire tension control system
High rigidity clamping system

1. Parameters of CNC wire cut EDM KD500GL
 

Item		Unit	KD500GL
Working table travel		mm	400×500
Working table dimension		mm	500×800
Max. Workpiece thickness(Z axis stroke)		mm	300
Max. angle of taper cutting		Degrees/height	±15°/100
Machining accuracy		mm	±0.005
		mm	±0.015
Max. machining speed		mm2/min	180
Best surface finish		μm	≤1.0
Diameter range of molybdenum wire		mm	0.12~0.20
Max. machining current		A	7
Rated power		KW	<2
Input voltage		V/Hz	380/50 or 220/60 or ...
Max load of working table		kg	600
Weight of machine		kg	3000
Dimension of machine		mm	1810×1600×2000
Package dimension		mm	2100×1800×2200

2. Structure features of KD500GL


(1).High intensity HT250 resin sand casting;
(2).Twice tempering treatment, to remove inner stress and keep long term accuracy;
(3).High rigidity "C" structure, it doesn't have upper frame, so there is no problem of 
deformation of upper frame, stronger than conventional "F" structure;
(4)."T" shape machine bed, "+" shape carriages design, X and Y axis moves always
 in range of machine bed, no effect of gravity.

3. Big angle cutting system 

(1) Kingred adopts vertical structure for angle cutting system(invention patent), U&V axis 
is driven by high precision ball screw and linear guideway to realize big angle cutting ±15°;
(2) Hand control box to control U and V axis to perform up and down motion;
(3) Z axis can approach workpiece closely to do face machining to get better 
cutting performance;
(4) Z axis is driven by low speed high torque motor, there is no need to remove wire 
when adjust Z axis, it's convenient for cutting of different heights.

4. High precision transmission system

High precision double nuts ball screw, P2 grade, Taiwan HIWIN linear guideway
 

Controller structure and layout
KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer,module designed of imported AC servo driver,power supply and pulse supply circuit,increase the reliability and achieved to advanced standard.
1.User friendly control,easy for operation.
2.Chinese and English menu selection.
3.Large memory and wide range of machining parameters storage.
4.Equipped with high-performance CPU.
5.Exchange data interface by hard-disk,floppy disk,RS232,USB and LAN.
6.Edit,copy,search and exchange mode for program management.
7.Five axis control,four axis simutaneous control.
8.Hetero type of upper and lower surface,changing taper angle and clear-cut corner.
9.One cut or multi cut machiing.
10.Programmable wire feed and wire tension.
11.Equipped with heat exchanger to keep constant operation temperature.