Table travel: 400×500mm
Standard configuration:
"C" structure, "T" shape machine bed, brass wire EDM type design
LCD monitor, German industrial computer
High precision Taiwan HIWIN linear guideway
X and Y axes Japanease YASKAWA servo motor control
±15° big angle cutting system
Double nuts ball screw(P2 grade)
Controller with Software AutoCUT with AutoCAD or NCCAD in WindowsXP
Automatic lubricating system
Standard Z axis motorized drive up and down
Direct drive of fast feed rate,
Automatic wire tension control system
High rigidity clamping system
1. Parameters of CNC wire cut EDM KD500GL
| Item |
Unit |
KD500GL |
| Working table travel |
mm |
400×500 |
| Working table dimension |
mm |
500×800 |
| Max. Workpiece thickness(Z axis stroke) |
mm |
300 |
| Max. angle of taper cutting |
Degrees/height |
±15°/100 |
| Machining accuracy |
|
mm |
±0.005 |
| |
mm |
±0.015 |
| Max. machining speed |
mm2/min |
180 |
| Best surface finish |
μm |
≤1.0 |
| Diameter range of molybdenum wire |
mm |
0.12~0.20 |
| Max. machining current |
A |
7 |
| Rated power |
KW |
<2 |
| Input voltage |
V/Hz |
380/50 or 220/60 or ... |
| Max load of working table |
kg |
600 |
| Weight of machine |
kg |
3000 |
| Dimension of machine |
mm |
1810×1600×2000 |
| Package dimension |
mm |
2100×1800×2200 |
2. Structure features of KD500GL
(1).High intensity HT250 resin sand casting;
(2).Twice tempering treatment, to remove inner stress and keep long term accuracy;
(3).High rigidity "C" structure, it doesn't have upper frame, so there is no problem of
deformation of upper frame, stronger than conventional "F" structure;
(4)."T" shape machine bed, "+" shape carriages design, X and Y axis moves always
in range of machine bed, no effect of gravity.
3. Big angle cutting system
(1) Kingred adopts vertical structure for angle cutting system(invention patent), U&V axis
is driven by high precision ball screw and linear guideway to realize big angle cutting ±15°;
(2) Hand control box to control U and V axis to perform up and down motion;
(3) Z axis can approach workpiece closely to do face machining to get better
cutting performance;
(4) Z axis is driven by low speed high torque motor, there is no need to remove wire
when adjust Z axis, it's convenient for cutting of different heights.
4. High precision transmission system
High precision double nuts ball screw, P2 grade, Taiwan HIWIN linear guideway
Main function of AutoCUT:
1. Support graph drive automatic programming, there is no need for customers to touch codes, only need to set cutting technology to the graph for cutting; at the same time, it support 3B or G code list created by other wire cut EDM software, and simply read and process to do cutting.
2. Software is embedded in AutoCAD, CAXA and some other software, customers just need to know AutoCAD or other design software, easy to use and no need for special training of drawing.
3. Several machining pattern combined together in cutting(continuous, single segment, forward, backward, trace back and so on.).
4. XYUV four axes direction change is adjustable, drive motor could be set as 5 phase 10 beats or 3 phase 5 beats and so on.
5. Real time monitoring upon X, Y, U.V and cutting situation.
6. Machining preview, real time display of cutting process; 3D display and tracking of taper machining, zoom in and zoom out to view graph, front view, right view, top view and etc..
7. Capability of multi-time cutting with customer maintained data base of cutting parameters, make multi-time cutting much more easy and reliable.
8. Taping cutting adopts 4 axes simultaneous technology, can process up and down different shape cutting convenient.
9. Control board to drive 4 axes movement, work stably and reliably.
10. Support several cards work together in parallel , several wire cut EDM machine could be controlled by only one computer and do cutting at the same time.
11. With automatic alarm function, it will alarm when cutting is done or malfunction happens, time of alarming is settable.
12. Support angle clear time-delay, time delay when cutting angle of track, to make avoid impact of deviation caused by molybdenum wire.
13. Support compensation of teeth gap of screw to increase mechanical accuracy.
14. Support linear scale and closed- type with servo motors to increasing positioning accuracy of machine.
15. Support three different cutting pattern: normal high speed wire cut EDM machining, medium speed wire cut EDM coding output pattern and output pattern.
16. Power off memory function, cutting data backup after recover of power supply, re-track when short circuit happens and malfunction handling.
17. Automatic power off after machining is done.
Main features of AutoCUT system
1. It adopts graph drive technology, reduce work of man and increase working efficiency, and minimize error caused by workers.
2. Open to various version of WindowsXP, software is easy to learn and use.
3. Directly embedded in AutoCAD, CAXA and may other CAD software, to realize CAC/CAM combined smoothly to prolong cutting range.
4. Taper cutting; 4 axes simultaneous technology; 3D design and cutting track; compensation to diameter of guide, diameter of electrode wire, and big tap cutting.
5. Multi-cards work simultaneously is supported. It is possible to control many wire cut EDM machines with only one set computer, which has many pieces AutoCUt PCI card.
6. It has data base of cutting parameters which is editable by operators, who can save, edit and read cutting parameters according to different material, different thickness and different needed cutting performance.
7. AutoCUT can optimize processing of super thick workpiece(up to 1000mm) cutting, to make track stable and reliable.
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