High Precision CNC EDM Wire Cut Machine C Structure Kd500zl-a

• Customization: Available
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools
• Model NO.: KD500ZL-A
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: ±0.003mm
• Performance Classification: High-End CNC Machine Tools
• Certification: CE
• Transport Package: Plywood Case
• Specification: CE
• Trademark: KINGRED
• Origin: Jiangsu, China
• HS Code: 8456301090
• Production Capacity: 500 Sets/Year

Product Description

KD500ZL-A CNC EDM Wire Cut Machine X×Y=400×500mm
High precision CNC wire cut EDM machine KD500ZL has unique mechanical design and lasted Kingred's PLC controlled system. "C" structure, "T" shape machine bed to make sure high rigidity for excellent performance accuracy keeping and stability. Fixed wire drum with PLC servo-controlled wire tension to improve surface finish and accuracy of cut jobs. Latest KCUT wire cut EDM control system with PLC control. X, Y, U, V, Z, and wire drum are all controlled by AC servo motor.
Main dimension:
X×Y×Z travel: 400×500×300mm;
Working table dimension: 520×800mm;
Max cut taper: ±12°/80mm
Weight of the machine: 3000kg
Load of table: 600kg
Wire drum type: fixed
 

1. Mechanical feature

1. 5+1 control, X, Y axes and wire drum are driven by AC servo motor; U, V, and Z axis are driven by with micro stepper motor control, AC servo motors are available as optional.
2. Innovative short span of wire path, fixed wire drum, no longitudinal movement, just rotating
3. Servo motor-controlled wire tension system, command from PLC.
4. "C" structure, "T" shape machine bed, excellent dynamic accuracy and stability, heavy load capacity.
5. The machine bed is designed with a box structure and reinforced rib support, which has good rigidity and better mechanical structure stability.
6. The whole machine tool adopts resin sand precision casting HT250. The whole machine casting has been heat-treated to eliminate internal stress. Each casting is thoroughly inspected to avoid defect to ensure the best rigidity and accuracy durability. The service life of the wire cut EDM machine is extended to more than 10 years.
7. Wire-feeding system: the molybdenum wire is feeds with linear guideway, and the wire drum adopts the unique servo closed-loop speed regulation technology in the industry. According to the operation of loading the wire to the machine and workpieces of different thicknesses, the wire speed can be independently and flexibly selected.
8. Automatic CNC multi-segment wire tension tightening mechanism and Kingred's unique ingenious threading guide device can effectively eliminate surface stripes and improve surface roughness
9. U.V.Z axis servo control, memorable data, closed-loop control for pitch compensation, more accurate taper cutting and more stable cutting accuracy.
10. Advanced modularized design: wire EDM machine electrics, high-frequency power supply, NC system are scientifically integrated. The whole machine has a compact structure, reasonable layout, strong anti-interference, good reliability, environmental protection, energy saving, conforms to ergonomic specifications, and emphasizes human-friendly standards.
11. Optimized high-frequency control system: It can effectively realize high-efficiency and large-thickness cutting, and can efficiently cut various mold steels, aluminum materials, copper materials, aluminum alloys, titanium alloys, hard alloys, conductive ceramics, and super-conductive materials. 
12. Low-power Intel dual-core 1.8G CPU; board-mounted memory 2G; hard drive: SSD 32G; industrial power supply 300W

 

1. control system advantages:

1) KCUT adopts graph drive technology, generate cutting track automatically with simple setting, reduce time of programming, increase manufacturing efficiency, reduce possibility of mistakes by operator, and save producing cost.
2) Operation is easy, and easy to learn.
3) multiple axes simultaneous control to simplify programming of complicated taper cutting task.
4) Fully support complete servo control, to satisfy trend of market of high accuracy cutting.
5) Internet communication available, swift, and stable. 4G module is available to connect internet, sim card is required
6) Real-time monitoring, ERP system.
7) PLC control, no more PCBs are used, simplified wiring system, less malfunction. And PLC is very power and has good scalability
8) Real-time IO monitoring
9) Standard network cable connection, fast, stable, and efficient
 

Name	KD500ZL
X×Y×Z travel	400×500×300mm
Working table dimension	520×800mm
Max cut angle/thickness	±12°/80mm
Max load of working table	600kg
Surface finish	Ra≤0.8-2.5μm(multiple and single paths cutting)
Max cutting speed	≥260mm^2/min
Cut accuracy	≤±0.006mm, straight cutting
	≤±0.015mm, angle cutting
Min drive unit	0.001mm
Diameter of electrode wire	Φ0.12-Φ0.25mm
Weight of machine	3000kg
Dimension of machine	2100×2000×2000mm
Max cutting current	≥7A
Power supply	3 phase 380V/50Hz
High frequency width (continuous adjustable)	1-99μs
Rated power	≤3KVA
Working tank
Capacity of tank	60L
Filtration	Changeable filter(0.005mm)
Dimension of tank	670×460×610mm
Weight of tank	60kg

 

Main functions of KCUT-Kingred CNC wire cut EDM control system
1) It supports graph-based automatic programming, operator does not need to know programming codes, in practical operation, operator needs to load DXF file created by other software then postprocess in KCUT to create cutting track according to instructions in software.
2) Multiple machining modes, flexible for different purposes, for example, single segment cutting, continuous cutting, forward cutting and backward cutting.  
3)XYUVZ can realize 5-axis simultaneous control, drive type could be stepping drive or servo drive, all 5 axes can be monitored in real-time in main interface of cutting.  
4) KCUT shows present machining position, coordinate, finished percent of task and left time to go in real-time. Operator can judge actual cutting status according information in GUI, which could be zoomed according to operator.   
5) Standard taper control system to realize cutting of equal-degrees taper, variable-degrees taper and abnormity (up-down different profile taper). Multiple axes simultaneous control makes complicated taper cutting much easier and efficient.  
6) Standard with multiple cuts capacity to get better surface finish and cut accuracy.
7) With capacity of corner clearing to improve performance of corner cutting.
8) Support compensation of screw pitch, capable of segmental compensation of pitch error of the machine.
9) With automatic alarm function, when machining is done or malfunction appears (such as short circuit), dialogue of alarm pops out and KCUT records information of alarm automatically.
10) Remote control for motion of machine, wire feed, pump, HF power etc., which makes operation more efficient.  
11) Remote has tool setting function (wire straightness setting) to simplify straightness of wire to workpiece, easy to switch parameters for tool setting.
12) Power off recovery function, repositioning start point, pause point, end point, moving track selection function.
13) Cutting program setting includes jump holes setting, mirror, rotation, lead-in line setting and so on.
14) Short circuit detection & feed-back, short circuit alarm. When short circuit happens, wire would move back and feed forward again to get suitable gap between wire and workpiece.
15) Manual function includes move axis, centering, touch edge etc.
16) Setting includes factory default setting, user setting. Factory default setting is not allowed to change unless permission and guidance from manufacturer.
17) IO monitoring could keep monitoring data of input and output and to enable operator know control system better.
18) Debugging system record information of alarms.
19) File management could do setting of graphs in system, it also can read files from hard driver or USB memory, file should be DXF.
20) length measure function to check distance between two points, to make sure graph is correct.
21) Simulation function simulates actual procedure of cutting, to check if programming is correct.  

1, Company Profile

We are DMNC-EDM CNC Technology Co., Ltd., a branch of Beijing Institute of Electrical Machining (BIEM) in China, a high-tech enterprise integrating scientific research, development and production. The Institute was founded in 1978 and cooperated with Sadik in 1994. We are a manufacturer of CNC EDM machine tools in the field of high performance in China and a leader in the field of precision, With solid theoretical foundation, CNC die sinker machining and CNC wire cutting machine technology, we have many advanced and accurate testing equipment to ensure that we have the ability to develop and manufacture good machines.



2, Product function:

Our equipment has the advantages of advanced manufacturing technology and precision and multi axis linkage processing, involving precision parts processing, equipment manufacturing, automatic control, software development, etc. Our products are mainly used for processing molds, automobiles, aerospace and national defense, medical, electronic products, household appliances, etc



3, Company strength and sales field

We are a large group company with headquarters in Beijing and five production bases in East China. CNC EDM machine production bases are located in Beijing and Jiangsu. China has more than ten exhibition halls. EDM machine marketing and training centers are headquartered in Shanghai and other places, such as Shenzhen, Hangzhou, Chengdu, Kunshan, Chengdu, Xiamen, etc.



4, Global bidding agent

We are Beijing Dimon CNC Technology Co., Ltd. (DMNC-EDM), we can provide better technology and services! I am looking for a global agent to sell our products.