CNC Middle Speed Wire Cutting EDM Kd1000zl

• Warranty: One Year
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Model NO.: KD1000ZL
• Processing Precision: ±0.005mm
• Performance Classification: High-End CNC Machine Tools
• Certification: CE, ISO 9001
• Condition: New
• Table Travel: 700×1000mm
• Working Table Dimension: 950×1170mm
• Max. Workpiece Thickness(Z Axis Stroke): 350mm
• Max. Angle of Taper Cutting Capacity: ±15°/100mm
• Machining Accuracy of Octagon: ±0.005
• Best Surface Finish: ≤1.0um
• Transport Package: Plywood Case
• Specification: CE
• Trademark: KINGRED
• Origin: Jiangsu, China
• HS Code: 8456301090
• Production Capacity: 500 Sets/Year

Product Description

Table travel: 700*1000*350mm

Description of the product
High precision CNC wire cut EDM machine KD700ZL has unique mechanical design and lasted Kingred's PLC controlled system. "C" structure, "T" shape machine bed to make sure high rigidity for excellent performance accuracy keeping and stability. Fixed wire drum with PLC servo-controlled wire tension to improve surface finish and accuracy of cut jobs. Latest KCUT wire cut EDM control system with PLC control. X, Y, U, V, Z, and wire drum are all controlled by AC servo motor.
Main dimension:
X×Y×Z travel: 700×1000×350mm;
Working table dimension:950×1170mm;
Max cut taper: ±12°/80mm
Weight of the machine: 6000kg
Load of table: 1000kg
Wire drum type: fixed


Advantages of the product

1. Mechanical feature

1. 5+1 control, X, Y axes and wire drum are driven by AC servo motor; U, V, and Z axis are driven by with micro stepper motor control, AC servo motors are available as optional.
2. Innovative short span of wire path, fixed wire drum, no longitudinal movement, just rotating
3. Servo motor-controlled wire tension system, command from PLC.
4. "C" structure, "T" shape machine bed, excellent dynamic accuracy and stability, heavy load capacity.
5. The machine bed is designed with a box structure and reinforced rib support, which has good rigidity and better mechanical structure stability.
6. The whole machine tool adopts resin sand precision casting HT250. The whole machine casting has been heat-treated to eliminate internal stress. Each casting is thoroughly inspected to avoid defect to ensure the best rigidity and accuracy durability. The service life of the wire cut EDM machine is extended to more than 10 years.
7. Wire-feeding system: the molybdenum wire is feeds with linear guideway, and the wire drum adopts the unique servo closed-loop speed regulation technology in the industry. According to the operation of loading the wire to the machine and workpieces of different thicknesses, the wire speed can be independently and flexibly selected.
8. Automatic CNC multi-segment wire tension tightening mechanism and Kingred's unique ingenious threading guide device can effectively eliminate surface stripes and improve surface roughness
9. U.V.Z axis servo control, memorable data, closed-loop control for pitch compensation, more accurate taper cutting and more stable cutting accuracy.
10. Advanced modularized design: wire EDM machine electrics, high-frequency power supply, NC system are scientifically integrated. The whole machine has a compact structure, reasonable layout, strong anti-interference, good reliability, environmental protection, energy saving, conforms to ergonomic specifications, and emphasizes human-friendly standards.
11. Optimized high-frequency control system: It can effectively realize high-efficiency and large-thickness cutting, and can efficiently cut various mold steels, aluminum materials, copper materials, aluminum alloys, titanium alloys, hard alloys, conductive ceramics, and super-conductive materials. 
12. Low-power Intel dual-core 1.8G CPU; board-mounted memory 2G; hard drive: SSD 32G; industrial power supply 300W

 

1. control system advantages:

1) KCUT adopts graph drive technology, generate cutting track automatically with simple setting, reduce time of programming, increase manufacturing efficiency, reduce possibility of mistakes by operator, and save producing cost.
2) Operation is easy, and easy to learn.
3) multiple axes simultaneous control to simplify programming of complicated taper cutting task.
4) Fully support complete servo control, to satisfy trend of market of high accuracy cutting.
5) Internet communication available, swift, and stable. 4G module is available to connect internet, sim card is required
6) Real-time monitoring, ERP system.
7) PLC control, no more PCBs are used, simplified wiring system, less malfunction. And PLC is very power and has good scalability
8) Real-time IO monitoring
9) Standard network cable connection, fast, stable, and efficient

Main functions of KCUT-Kingred CNC wire cut EDM control system

1) It supports graph-based automatic programming, operator does not need to know programming codes, in practical operation, operator needs to load DXF file created by other software then postprocess in KCUT to create cutting track according to instructions in software.
2) Multiple machining modes, flexible for different purposes, for example, single segment cutting, continuous cutting, forward cutting and backward cutting.  
3)XYUVZ can realize 5-axis simultaneous control, drive type could be stepping drive or servo drive, all 5 axes can be monitored in real-time in main interface of cutting.  
4) KCUT shows present machining position, coordinate, finished percent of task and left time to go in real-time. Operator can judge actual cutting status according information in GUI, which could be zoomed according to operator.   
5) Standard taper control system to realize cutting of equal-degrees taper, variable-degrees taper and abnormity (up-down different profile taper). Multiple axes simultaneous control makes complicated taper cutting much easier and efficient.  
6) Standard with multiple cuts capacity to get better surface finish and cut accuracy.
7) With capacity of corner clearing to improve performance of corner cutting.
8) Support compensation of screw pitch, capable of segmental compensation of pitch error of the machine.
9) With automatic alarm function, when machining is done or malfunction appears (such as short circuit), dialogue of alarm pops out and KCUT records information of alarm automatically.
10) Remote control for motion of machine, wire feed, pump, HF power etc., which makes operation more efficient.  
11) Remote has tool setting function (wire straightness setting) to simplify straightness of wire to workpiece, easy to switch parameters for tool setting.
12) Power off recovery function, repositioning start point, pause point, end point, moving track selection function.
13) Cutting program setting includes jump holes setting, mirror, rotation, lead-in line setting and so on.
14) Short circuit detection & feed-back, short circuit alarm. When short circuit happens, wire would move back and feed forward again to get suitable gap between wire and workpiece.
15) Manual function includes move axis, centering, touch edge etc.
16) Setting includes factory default setting, user setting. Factory default setting is not allowed to change unless permission and guidance from manufacturer.
17) IO monitoring could keep monitoring data of input and output and to enable operator know control system better.
18) Debugging system record information of alarms.
19) File management could do setting of graphs in system, it also can read files from hard driver or USB memory, file should be DXF.
20) length measure function to check distance between two points, to make sure graph is correct.
21) Simulation function simulates actual procedure of cutting, to check if programming is correct.  

1. Parameters of CNC wire cut EDM KD700ZL

Name	KD1000ZL
X×Y×Z travel	700*1000*350mm
Working table dimension	950*1170mm
Max cut angle/thickness	±12°/80mm
Max load of working table	1000kg
Surface finish	Ra≤0.8-2.5μm(multiple and single paths cutting)
Max cutting speed	≥260mm^2/min
Cut accuracy	≤±0.006mm, straight cutting
	≤±0.015mm, angle cutting
Min drive unit	0.001mm
Diameter of electrode wire	Φ0.12-Φ0.25mm
Weight of machine	6000kg
Dimension of machine	2400×2300×2300mm
Max cutting current	≥7A
Power supply	3 phase 380V/50Hz
High frequency width (continuous adjustable)	1-99μs
Rated power	≤3KVA
Working tank
Capacity of tank	60L
Filtration	Changeable filter(0.005mm)
Dimension of tank	0.9*0.9*0.9m
Weight of tank	60kg

 

Controller structure and layout

KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer, module designed of imported AC servo driver, power supply and pulse supply circuit, increase the reliability and achieved to advanced standard. 

1. User friendly control, easy for operation. 
2. Chinese and English menu selection. 
3. Large memory and wide range of machining parameters storage. 
4. Equipped with high-performance CPU. 
5. Exchange data interface by hard-disk, floppy disk, RS232, USB and LAN. 
6. Edit, copy, search and exchange mode for program management. 
7. Five axis control, four axis simutaneous control. 
8. Hetero type of upper and lower surface, changing taper angle and clear-cut corner. 
9. One cut or multi cut machiing. 
10. Programmable wire feed and wire tension. 
11. Equipped with heat exchanger to keep constant operation temperature.