CNC EDM Wire Cutting Machine Automatic Kd500cl

• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: ±0.003mm
• Model NO.: KD500CL
• Performance Classification: High-End CNC Machine Tools
• Certification: CE
• Table Travel: 400×500mm
• Best Surface Finish: Ra1.2
• Transport Package: Plywood Case
• Specification: CE
• Trademark: KINGRED
• Origin: Jiangsu, China
• HS Code: 8456301090
• Production Capacity: 500 Sets/Year

Product Description

Table travel: 400×500mm

Standard configuration:
"C" structure, "T" shape machine bed, brass wire EDM type design
LCD monitor, German industrial computer
High precision Taiwan HIWIN linear guideway
X and Y axes Japanease YASKAWA servo motor control
±3° angle cutting system
Double nuts ball screw(P2 grade)
Controller with Software AutoCUT with AutoCAD or NCCAD in WindowsXP 
Automatic lubricating system
Standard Z axis motorized drive up and down
Direct drive of fast feed rate, 
Automatic wire tension control system
High rigidity clamping system

1. Parameters of CNC wire cut EDM KD500CL
 

Item		Unit	KD500CL
Working table travel		mm	400×500
Working table dimension		mm	520×800
Max. Workpiece thickness(Z axis stroke)		mm	250
Max. angle of taper cutting		Degrees/height	±3°/80
Machining accuracy		mm	±0.002
		mm	±0.015
Max. machining speed		mm2/min	180
Best surface finish		μm	≤1.2
Diameter range of molybdenum wire		mm	0.12~0.20
Max. machining current		A	7
Rated power		KW	<2
Input voltage		V/Hz	380/50 or 220/60 or ...
Max load of working table		kg	400
Weight of machine		kg	3000
Dimension of machine		mm	1810×1600×2000
Package dimension		mm	2100×1800×2200

2. Structure features of KD500CL
 

(1).High intensity HT250 resin sand casting;
(2).Twice tempering treatment, to remove inner stress and keep long term accuracy;
(3).High rigidity "C" structure, it doesn't have upper frame, so there is no problem of 
deformation of upper frame, stronger than conventional "F" structure;
(4)."T" shape machine bed, "+" shape carriages design, X and Y axis moves always
 in range of machine bed, no effect of gravity.

3. X and Y axis with Japanese YASKAWA servo motor


4. High precision transmission system
High precision double nuts ball screw, P2 grade, Taiwan HIWIN linear guideway

 

Controller structure and layout

KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer,module designed of imported AC servo driver,power supply and pulse supply circuit,increase the reliability and achieved to advanced standard.

1.User friendly control,easy for operation.
2.Chinese and English menu selection.
3.Large memory and wide range of machining parameters storage.
4.Equipped with high-performance CPU.
5.Exchange data interface by hard-disk,floppy disk,RS232,USB and LAN.
6.Edit,copy,search and exchange mode for program management.
7.Five axis control,four axis simutaneous control.
8.Hetero type of upper and lower surface,changing taper angle and clear-cut corner.
9.One cut or multi cut machiing.
10.Programmable wire feed and wire tension.
11.Equipped with heat exchanger to keep constant operation temperature.

CNC wire cutting EDM KD500CL is the one with X&Y axes servo motor control. Comparing to stepper motor control, servo motor has feedback from servo motor and compensation, it could increase accuracy than stepper motor in long distance cutting, especially for jobs with numbers of holes in one pieces, for such kind CNC wire cutting works, locating accuracy is very important, it is not just accuracy of one single hole, also accuracy between each two holes. So we recommend KD500CL for electrical molds making works.

KD500CL has X,Y axes travel 400×500mm with X&Y axes servo control, it could cut all kind of conductive material such as steel, alloy, copper, titanium alloy and etc. Kingred's CL series wire EDMs are equipped with hand control box to control movement of X,Y. So there is no hand wheel. KD500CL has coordinate on the screen of control software to check absolute and relative position of X&Y axes.

C" structure column design, machine head is installed in vertical direction, different from old "F" structure wire cut EDM, wire frame is in horizontal direction, there will be problem of swing of wire frame during wire feeding, on the contrary, for "C" structure, wire frame is in vertical direction, no problem of wire swing during wire feeding.